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What Are The Different Types Of Industrial Flooring Coatings?

What Are The Different Types Of Industrial Flooring Coatings?

Nov 01, 2021

Concrete flooring always looks good to go until you find out that it’s porous and penetrable. Water and other soluble contaminants are often culprits, causing damage to the floors in the form of cracking, spalling, and other defects. This way, you can never go wrong with a decision for coatings on Richmond industrial flooring. Coatings on concrete floors virtually eliminate these concerns and also offer protection from chemicals, abrasion, and temperature. At Concrete Kote, we are concrete contractors in Richmond, TX, and are always available to give you the best service you can get anywhere. Now, let’s see what kinds of industrial flooring coatings are there and how to choose the right one.

Resin flooring coatings remain one of the best out there and the three major types to choose from are epoxy, polyurethane (PU), and polymethyl methacrylate (PMMA). The methods of application are not much different from one another. First, the concrete surface is prepared by mechanical abrasion, pressurized water cleaning, or other suitable methods. One may also test for moisture especially if problems with it have been encountered before. The next step involves pouring the resin onto the prepared concrete surface. When done by experts, durability is a given. That is why you should reach out to us at Concrete Kote. As concrete contractors in Richmond, TX, we are seasoned experts in the art.

Epoxy Resin Flooring

Warehouses and parking garages stand to benefit the most from epoxy resin. Asides from being the commonest industrial floor coating, it is also one of the toughest materials available. This means that it can withstand heavy-duty machinery and stay intact. It is also resistant to chemical damage and easy to clean. Surprisingly, it is one of the cheapest options for industrial-grade floor coatings. When applied well, epoxy has a strong bonding property that adheres well to the concrete surface and can last anywhere from 7-10 years or more. Moreover, it has an even, shiny look that is aesthetically pleasing.

Epoxy resin is not without its faults. First off, it takes a long time to harden after application. Floors coated with epoxy tend to be loud too and this is easily a problem in places with high foot traffic. They can get very cold too and this might be a problem in garages.

Polyurethane Resin Flooring

With polyurethane, you avoid the long period you need epoxy to harden. It also has the benefit of being temperature resistant unlike epoxy floors that can get very cold. However, it looks very similar to epoxy and also shares many of its characteristics. These include being chemical-, scratch-, impact-, moisture- and slip-resistant among other things. They are also easy to clean. There are downsides to having a polyurethane coating though. They tend to be difficult to repair. You may also have a problem with humidity if professionals do not make the application.

Polyurethane is suitable for commercial kitchens, breweries, bakeries, dairy farms freezers, and food production areas.

Polymethyl Methacrylate Resin Flooring (PMMA)

Polyurethane hardens fast but PMMA does it best in 2-4 hours as compared to 5 days in polyurethane. A feature worthy of note is that PMMA is not organic, rather it is synthetic. It has a glassy appearance unlike the plastic-like look of epoxy and polyurethane. It is also slip- and shatter-resistant and very chemical-resistant. There’s an added feature of UV-light resistance that makes it suitable for outdoor use. It is easy to repair.

The main disadvantage of PMMA is its cost as it is the most expensive of all three. It’s suitable for laboratories, hospitals, and medical or pharmaceutical setups. Although it is not as heat-resistant as polyurethane, it works well in some food production areas.

Other industrial floor coatings:

Elastomeric coatings

These are a great choice if the concrete needs better protection from water maybe from wind-driven rain or flooding. The coating is thick but flexible and water-resistant. They are best applied in building exteriors, roofing systems, and parking decks but you may want to consider them when making your shower or spa

Request a quote with us today for an expert opinion on your industrial floor coatings.